The WPC Crushing and Pulverizing System is an automated processing line specifically designed for the recycling of scrap materials from wood-plastic composites (such as WPC and SPC flooring). It efficiently crushes and grinds waste materials into fine powder, thereby facilitating resource recycling. Typically, the system comprises various modules—including conveyor belts, crushers, pulverizers, storage hoppers, screening devices, and pulse dust collection equipment—and supports customized configurations based on specific production output and automation requirements.
The workflow of the WPC Crushing and Pulverizing System is divided into three stages:
A1: Crushing system:
Large pieces of WPC flooring scrap are initially reduced to granular material through a combination of shredders and crushers.
A2: Pulverizing:
The crushed granules enter a specialized pulverizer, where they are ground into fine powder through the high-speed shearing action of rotating and stationary blades; the main blades are constructed from special alloy steel, ensuring exceptional wear resistance.
A3: Screening and Collection:
The powder is pneumatically conveyed to a vibrating screen; powder meeting the required fineness is discharged and collected, while any material failing to meet the standard is returned to the grinding chamber for further processing, ensuring the uniformity of the final product.
The advantages of the WPC Crushing and Pulverizing System include:
A1: Enables a closed-loop production cycle—transforming waste into recycled raw materials—thereby reducing raw material costs.
A2: The entire line is equipped with a pulse dust collection system, ensuring zero dust leakage during the grinding process and full compliance with environmental protection standards.
A3: The electrical control system utilizes Schneider components and incorporates safety features—such as overload protection and emergency stop switches—meeting European CE certification standards.
A4: Features a modular design that facilitates easy maintenance and ensures excellent component interchangeability.
The core advantage of the WPC Crushing and Pulverizing System lies in its ability to achieve the efficient regeneration of wood-plastic waste and establish a green, closed-loop production cycle, thereby significantly lowering raw material costs and enhancing environmental compliance.
Through an integrated "crushing—pulverizing—screening—recycling" process, the system transforms WPC flooring scraps into reusable fine powder. This not only allows production waste to be reprocessed into recycled raw materials—achieving a reuse rate of over 90%—but also drastically reduces the cost of purchasing virgin materials, making it particularly well-suited for large-scale flooring manufacturing enterprises. Furthermore, the system features a fully sealed structural design equipped with a pulse dust collection unit, ensuring that no dust escapes during the grinding process and meeting stringent requirements for workshop cleanliness and occupational health.
• For the loose cargo we will packing by wooden box.
• For the full container loading we are packing the machine by film and some on pallet accordingly.
• We can ship the goods by air or by sea.
• We will send pictures of cargo loading to our client to check and keep recording.
• We can send cargo to client's warehouse to loading.
• Pre-sale: we give our client the detailed technician offer, sign the sales contract etc.
• In-sales: we supply the details layout, installation instruction, and technician support for the clients.
• After sales: we arrange engineer to install the machine and train the workers for our client.
• We have 24 hours service line to solve the after sales problem.
• We have free spare parts with the machine.
• We supply long term spare parts for every customer.
• We always update the new technology to every customer.
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